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About this blog

When I bought my 1600 back in 1985, it was cosmetically a mess but mechanically sound.  I had the body rebuilt twice,  added e21 Recaros, and much later (just last year) an esty carpet kit.  But the headliner, which has looked terrible since I bought it, has remained untouched.  But now, I am going to make the effort to replace it this summer!  I will try to post daily pictures and updates as I go!  This is what it looks like now, and pretty much has since i bought it.  Wish me luck (I'm going to need it!)

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Entries in this blog

Headliner

Headliner, Day15: Done!

Tied the last few ends up today.  Installed the dome light, doesn't work...but at this point I don't really care! Washed the 1600 to see if there weren't major leaks from the new seals.  None that I could see.  Now getting it ready for the Watkins Glen Grand Prix Festival on September 6.  My kids and their significant others will be in town for the festival and I have 3 cars to get ready for the Glenora Run! The 1600, the 633csi, and the Mustang.   Hope everyone enjoyed the blog!
jscaptura1

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Headliner

Headliner Day 14, almost finished!

Today I was able to accomplish quite a bit.  Reinstalled the rear vent windows without too much trouble.  Then onto the rear passenger compartment, cleaning and fitting.  I guess I have not paid much attention to the ash trays in the back because as I was cleaning the passenger side, under tissues jammed in, were about a dozen cigarette butts, yuck.  Then on to the rear view mirror and sun visors.  Visors were a bit fiddly but eventually got them in.  Only 1 bit left to do:  the dome light!  Wis
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Headliner

Headliner, Day 13!

More time today,  was able to install the drivers side rear window seal without too much trouble.   Trimmed a little off the backside.  Still was difficult to press in, but not as hard as the first one.  Then had time to put the drivers door seal in and started on the rear pop out window.   Problem with that was I needed 3 hands, 2 hands and 4 paws just didn't cut it!  Hoping to get both windows in tomorrow and start reassembling the interior.
jscaptura1

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Headliner

Headliner, Day 12!

Had a little more time today so I was able to install passenger door seal and the pinch trim.  It all looks pretty good.  Unfortunately, the door does not close flush so I will have to look into it.  Hoping to have one of my buddies help me with the drivers side rear window seal tomorrow.   Hope to get it all done soon!
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Headliner

Headliner Day#???

Unfortunately,  due to domestic responsibilities and an ongoing family emergency,  not much done over the past week.  I did have a little time and got the passenger side rear window seal in.  Only took me 5 HOURS!  What a miserable job that is.  I did post about it in the general forum and have some new ideas about how to do the drivers side seal more efficiently.   Most everyone that responded said this was the WORST job they have had to do on their 02's.  I agree!  I finished the seal 4 day ag
jscaptura1

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Headliner

Headliner, Day 9

Productive day today.  Started off by reassembling the sunroof.  Took my time and it all seemed to go in pretty well.  No pinching and slides back and forth easily.  Got a great surprise after that.  My brother-in-law has a buddy that installs glass. I was able to get him to my garage today and he installed both front and rear windshields in about an hour and a half!  They both look awesome, especially with the chrome locking ring in the center.  Now it's on to the door seals.  Tried one today a
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Headliner

Headliner, Day 8.

Finally decided to take some of the binder clips off to see my work and then trim off some of the excess headliner material.  Glue seems to be holding well and it all looks pretty good.   I took off all of the clips except from around the sunroof.  I am going to do that tomorrow and reinstall the sunroof at the same time.  Also waiting for a local windshield installer to call me back and install the glass.
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Headliner

Headliner, Day 7.

So not much done today.  Trying to be patient and wait for the glue to dry a little more.  Even though the temperature has lessened here in the Finger Lakes, the humidity is still around 90%!  So wait until tomorrow ad see how it is.  Did adjust the valves today though.  Did trim just a few small pieces off the headliner, glue still a little tacky.
Headliner

Headliner, Day 6.

Following Clay W's advice from his headliner diy article, I am leaving it alone to dry for at least a couple of days.  Unfortunately,  with the humidity here in the Finger Lakes hovering in the low to mid 90's, the glue is going to take a looooong time to dry.  Moved on to the passenger seat however.   I managed to break a bolt in the Recaro as I was climing and crawling through the car and had time to look at it.  One of the bolts that holds the seat back on the frame had broken In half.  I had
Headliner

Headliner, Day 5.

Well, a new day and a fresh look at the c-pillars.  Started work on them this morning and got them sorted out in about an hour.  Then moved on to the gluing portion of the day.  Took my time, tried to smooth out what I could, changed gloves often and didn't get any glue on the headliner!  Then moved on to the sunroof frame.  Actually had to go to staples and get more binder clips, 288 was not enough. Actually ended up using 358 in all with the sunroof.  It all looks pretty good so far.  My next
Headliner

Headliner Day 4. Ughhhh!

So I attempted to put the headliner up today.   Nothing like working in my garage with 90 degree heat and 80% humidity🥵!  It all went pretty well, although very slow.  I had to start at the back because I only have 1 headliner bow, it being a sunroof model.  So I started there, and did the c-pillars next, they looked great. Little did I know they would cause me so many problems.  I worked my way forward slowly, eventually getting the entire headliner up and secured in place.  It was all a little
Headliner

Headliner Day 3

Day 3, put some new foam back up on the ceiling of the 1600. All seemed to fit pretty well and looks pretty nice.  Spent a loooooong time scraping and trying to remove as much of the nasty old windshield gaskets.  Got it as clean as I could.  Put the 1 cable tie mount in the back and am going to make my first attempt at installing the headliner tommorow. 😳
Headliner

Headliner, Day 2 (with a nasty surprise)

I managed to get the whole headliner out of the 1600 today.  What took me the longest was getting the sunroof out first.  It's been about 35 years since I have had to work on the sunroof so it took me a little while to remember and figure out how it all went.  However, once free of the restraints of the sunroof, a big surprise!  Apparently a rodent had gotten up there at some point and made a big nasty nest.  It must have been several years ago, but still...yuck.  A lot of the foam was in really
Headliner

Headliner, Day1!

Pulled out all of the glass today.  All of it came out pretty easy except for the front seal of the rear vent windows.  It also looks as if I will be taking out the rear seats, package tray and rear seat interior panels.  I think I will be taking the trim off the outside of the rear vent window as well.  Unfortunately the door seals were glued in so it looks as if I will be purchasing new seals almost all the way around the car.  Tomorrow,  the headliner comes out!

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